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Tru-Trac

Components · Rip Prevent+

Detect rip and protect the belt before damage compounds.

Rip detection and protection systems for high-value belts where unplanned damage carries six-figure replacement costs. Detection, alarming, and protection logic engineered into the belt-monitoring layer.

02 / The problem

Belt rips are catastrophic and often preventable.

On high-value belts — long overland conveyors, wide belts, severe-duty applications — an undetected rip can compound into a six-figure replacement event before maintenance is aware.

What this looks like on site

  • 01Catastrophic belt damage from undetected rip
  • 02Six-figure belt replacement cost
  • 03Extended unplanned downtime
  • 04Cascading damage to surrounding equipment

03 / Engineering logic

Detection, alarming, protection.

Rip Prevent+ combines sensing technology, alarming and intervention logic to detect rip conditions early and trigger appropriate protective action.

  • 01

    Continuous sensing

    Embedded or surface-mounted sensors monitor belt condition in real time.

  • 02

    Threshold alarming

    Configurable alarm thresholds matched to belt construction and operating conditions.

  • 03

    Protective intervention

    Integration with conveyor controls for automated belt stop where required.

  • 04

    Suitability assessment

    Rip Prevent+ is best matched to high-value belts; not every belt warrants the investment.

04 / Product range

Rip Prevent+ system.

Single integrated system; suitability assessment determines fit.

  • Single offering

    Rip Prevent+ System

    Detection, alarming and protection logic for high-value belts. Suitability assessment required.

    High-value beltsSevere-duty applications

05 / In the system

Where this family sits and what it has done in the field.

Each Tru-Trac component family maps to one or more Zones of Control. Where field results exist, the dominant outcome metric is shown.

Suitability assessment first.

Rip Prevent+ is engineered for specific belt types and conditions. Submit your belt details for a suitability assessment.