Copper · Zambia
Copper mining — Production increase causes structural contact, fire risk
Customer anonymised — outcome verified by Tru-Trac
Verified outcomes
Dominant outcome
0structural contact eventsSecondary metric
Immediatecentralisation on start-upSecondary metric
Site stdafter success
03 / Engineering narrative
The situation, the problem, and what changed.
- 01
The situation
A copper operation in Zambia increased production tonnage. The increase pushed belt dynamics beyond what the installed tracking system could handle.
- 02
The problem (root cause)
Belt edges began contacting structural steel, creating fraying, tearing, and elevated fire risk from heat at contact points.
- 03
What Tru-Trac did
Tru-Trac specified an Apex Trough Tracker after the load zone and a Dual Return Tracker near the tail pulley.
- 04
The outcome (measured result)
Belt centralised immediately on start-up. Structural contact stopped. The site adopted the Tru-Trac specification across similar applications.
04 / Tru-Trac products on this case
The product family that did the work.
Browse the family pages for specifications, sizing, and the full range of variants matched to operating conditions.
05 / Related cases
Similar conveyors. Similar pathways.
Cases sharing this commodity or failure mode. Each follows the same structure so you can compare like-for-like.
PGM · Rustenburg, South Africa
20sto centralisePGM mining — 20-second centralisation after a two-day production halt
Read the caseCoal · Germany
12+ movs <1 week priorCoal stacker reclaimer — Extra Heavy-Duty tracker holds 12+ months
Read the casePlatinum · South Africa
~4 yrsbelt lifePlatinum mining — Spillage and belt-edge damage eliminated
Read the case
A similar conveyor problem?
Tell us where the failure repeats.
If your conveyor matches this profile, the fastest path is a structured assessment. We'll route you to the right Tru-Trac engineer or regional partner.