Belt Trackers · Return-Side · Zone 04
Return-side drift is usually a symptom — carryback, pulley build-up, belt memory, poor cleaning or upstream instability. Return trackers control the belt before drift damages structure, contaminates pulleys, or re-enters the load zone as a new tracking problem.
Apex Low-Speed Flat Return Tracker
01 / Where it begins
Return-side drift rarely starts on the return belt.
Control the return run before it becomes structural contact or tail-pulley damage.
- 01
Carryback contaminates return idlers, creating localised belt lift.
- 02
Pulley build-up changes the belt path through head and tail pulleys.
- 03
Belt memory from earlier misalignment persists on the return run.
- 04
Poor cleaning at the head pulley feeds the whole return-side problem.
02 / The range
The return-side range, by duty.
Specs from the 2025 Fifth Edition catalogue. Engineering review confirms final selection.
Flat Return Trackers
Apex Low-Speed Flat Return Tracker — Standard Duty
Model code: TFRLSD
- Belt Widths: 450–1200 mm (18–48").
- Application Range: Slow-running conveyors needing precise centering, with activation guide rolls for faster correction.
- Optimized for belt speeds <1.0 m/s.
- Bearings: standard deep-groove roller bearings.
Apex Low-Speed Flat Return Tracker — Heavy Duty
Model code: TFRLHD
- Belt Widths: 1350–1500 mm (54–60").
- Application Range: Heavy-duty wide belts running at 1 m/s or slower.
- Optimized for belt speeds <1.0 m/s.
- Bearings: thrust and standard deep-groove roller bearings; welded steel bearing housings with reinforced solid shaft.
Apex Flat Return Tracker — Standard Duty
Model code: TFRASD
- Belt Widths: 450–1200 mm (18–48").
- Application Range: Light- to medium-duty plant conveyors needing accurate, early correction of belt wander.
- Optimized for belt speeds 1.0–3.5 m/s.
- Reversible belt compatible; deep-groove roller bearings with advanced sealing.
- Grip-Trac® lagging; optional integrated tensioner bracket.
Apex Flat Return Tracker — Heavy Duty
Model code: TFRAHD
- Belt Widths: 1350–1500 mm (54–60").
- Application Range: High-tension or high-load conveyors needing improved tracking stability and minimal maintenance.
- Optimized for belt speeds 1.0–4.0 m/s.
- Reversible belt compatible; optional self-tensioning bracket.
- Grip-Trac® lagging with unique tread pattern; wear-life indicators.
Apex Flat Return Tracker — X-Heavy Duty
Model code: TFRAXHD
- Belt Widths: 1350–1500 mm (54–60").
- Optimized for belt speeds 1.0–5.0 m/s.
- Reversible belt compatible.
Dual Return Trackers
Low-Speed Dual Return Tracker
Model code: TDRLHD
- Belt Widths: 1200–2100 mm (48–84").
- Application Range: Low-speed, high-load conveyors such as feeders, shuttle conveyors and short transfer systems.
- Optimized for belt speeds <1.0 m/s.
- Compact frame height 400 mm; standard or thrust + deep-groove bearings.
- Not recommended for reversing belts.
Apex Dual Return Tracker — Heavy Duty
Model code: TDRAHD
- Belt Widths: 1200–2100 mm (48–84").
- Application Range: Mainline heavy-duty conveyors in mining, plant and aggregate applications.
- Optimized for belt speeds 1.0–3.5 m/s.
- Reversible belt compatible; standard 400 mm frame; thrust + deep-groove bearings.
Apex Dual Return Tracker — X-Heavy Duty
Model code: TDRAXHD
- Belt Widths: 1200–2100 mm (48–84").
- Optimized for belt speeds 3.5–5.0 m/s.
- Reversible belt compatible; standard 400 mm frame; thrust + deep-groove bearings.
Apex Dual Return Tracker — Extra Heavy Duty
Model code: TDRAEXHD
- Belt Widths: 1500–3000 mm (60–120").
- Application Range: Ultra high-load, high-tension conveyor systems in continuous severe-duty service.
- Optimized for belt speeds 5.0–10.0 m/s.
- Frame height 716 mm; overbuilt dual thrust-bearing pivot; spherical bearings in sealed cartridges.
- Reversible belt capable; optional high-temperature or corrosive-environment seals.
Apex Dual Return Tracker — Ultra Heavy Duty
Model code: TDRAUHD
- Belt Widths: 1500–3000 mm (60–120").
- Belt speeds: <10.0 m/s (UHD).
V-Return Trackers
Apex V-Return Tracker — Heavy Duty
Model code: TVRAHD
- Belt Widths: 1200–2100 mm (48–84").
- Application Range: High-load, steel-cord or high-tension fabric belts at medium-to-high speeds.
- Optimized for belt speeds 1.0–3.5 m/s.
- Reversible belt compatible; deep-groove roller bearings; adjustable mounting centres.
Apex V-Return Tracker — Extra Heavy Duty
Model code: TVRAEXHD
- Belt Widths: 1500–3000 mm (60–120").
- Application Range: High-load, steel-cord or high-tension fabric belts at high speeds.
- Optimized for belt speeds 5.0–10.0 m/s.
- Heavy-duty centre pivot with internal thrust bearing; thrust + deep-groove bearing combination; compact 400 mm height.
- Reversible belt compatible; adjustable mounting centres.
Industry Trackers (Light Duty)
Packaging Industry Tracker
Model code: TFRPILD
- Belt Widths: 200–1500 mm (8–60").
- Application Range: Lightweight packaging-industry belts.
- Belt thickness: <10 mm.
- Roll diameter: 132–154 mm.
- Suitable for fabric and PVC belts.
- Bearings: standard deep-groove roller bearings; excellent on reversing belts.
Food Industry Tracker
Model code: TFRFGLD
- Belt Widths: 200–1500 mm (8–60").
- Application Range: Lightweight, slow-moving food-industry belts.
- Optimized for belt speeds 1.0–3.0 m/s.
- Belt thickness: <10 mm.
- Roll diameter: 132–154 mm.
- Manufactured in 304–316 stainless steel (including the bracket).
- Lagging: EU-approved food-grade polyurethane cover.
03 / The selector
Match the return tracker to your conveyor.
The selector recommends the return architecture and duty tier. Because return drift is often caused upstream, engineering confirms when the upstream cause needs intervention too.
